Impact Plastics Blog

Blake Kingeter

Recent Posts

New Capabilities Announcement: Thick Gauge Sheet up to .500"

Posted by Blake Kingeter on August 10, 2018

Impact Plastics is adding new production capabilities to our current portfolio of services!  While our focus still continues to be thin gauge precision sheet, this new addition will expand our product offering in the thick gauge sheet market.

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Topics: Extrusion Capabilities, Cut Sheet, Thick Gauge

Impact Achieves Certificate of Drug Master File (DMF) for 1110E HDPE

Posted by Blake Kingeter on April 9, 2018

In an effort to consistently meet the requirements of our customers applications, Impact Plastics recently set out on a new project to have our 1110E HDPE sheet registered with the FDA under a DMF number. This particular project came about when a thermoforming customer servicing a large pharmaceutical company required that our sheet formulation be approved in order for the opportunity to move forward.

Continue reading to learn more about achieving a DMF Certificate for packaging materials.

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New Weatherable Film for Outdoor Thermoforming Applications

Posted by Blake Kingeter on December 15, 2017

A critical specification for outdoor thermoforming applications is weatherability. Elements of the formed part such as color and the integrity of the part itself can be compromised when exposed to the sometimes-harsh forces of Mother Nature. Snow, sleet, rain, extreme heat or cold, and prolonged exposure to the sun can all negatively affect the formed part. As a result, concerns regarding aesthetics and design functionality become especially important when designing a part for outdoor applications because there are different variables and conditions to consider. Continue reading to learn more about how you can protect your thermoformed part from the outdoor elements.

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Topics: high impact polystyrene, ABS

Learn More About your Plastic Sheet: 7 Facts About ABS Plastic

Posted by Blake Kingeter on August 30, 2017

In our most recent post in the “Learn More About your Plastic Sheet” blog series we featured our extruded TPO and highlighted some of the characteristics and attributes of the material. Today, we will switch gears to discuss a very diverse polymer that is used in a variety of end use markets from household appliances, to automotive interiors, to construction tool sets and electronics – Acrylonitrile Butadiene Styrene (ABS).

The versatility of ABS allows this material to find a home in many unexpected niche markets, and different grades of this material can be specifically engineered to satisfy specialty applications. In this blog we expand upon on the unique properties of ABS that allow it to find a home in such a wide variety of end-use markets.

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Topics: ABS, ABS plastic

Learn More About Your Plastic Sheet: 7 Facts About TPO Plastic

Posted by Blake Kingeter on July 21, 2017

In our most recent post in the “Learn More About your Plastic Sheet” blog series we featured our extruded HIPS material and highlighted some of the characteristics and attributes of the material. Today, we will switch gears to a polymer that services a more industrial market where material durability for long-term use is paramount - TPO, or Thermoplastic Olefin. TPO is a combination of polymer and filler blends usually consisting of some fraction of a thermoplastic (generally block copolymer polypropylene), an elastomer or rubber, and filler such as calcium carbonate or talc.

To learn more about TPO’s characteristics and typical uses continue reading!

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Topics: TPO plastic, automotive

Class "A" Surface ABS Sheet for Automotive Applications

Posted by Blake Kingeter on April 21, 2017

One of the primary end-uses for our ABS sheet is in decorative paint and film lamination applications for the automotive industry. But this is not just any ABS sheet - in order to supply material that ultimately becomes a piece of a vehicle, the material requires a perfect surface, or as close to it as possible. To describe this surface the industry coined the term "Class 'A' Surface." This terminology is used to indicate the requirement for a near-perfect surface quality virtually free from defects for applications where aesthetics and visual appeal are the main focus. 

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Topics: ABS plastic, automotive

Plastic Processing Methods - Thermoforming vs. Injection Molding

Posted by Blake Kingeter on March 17, 2017

When designing a new part, a critical component of this process is determining the best processing method. While there are variety of plastic molding processes to consider, thermoforming and injection molding are two of the most popular methods used in the molding of plastic parts. However, there are a variety of factors to consider such as cost per part, tooling cost, design, and aesthetics, all of which are ultimately affected by the processing method used.

Below are a few key differences between these two popular plastics processing methods:

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Topics: material selection, thermoforming

Choosing an Extrusion Partner for your Next Food Packaging Project

Posted by Blake Kingeter on February 22, 2017

When a thermoforming company or OEM form fill and seal business brings a new food packing project to market, the process of trialing and sourcing packaging materials and formulations can be a long and complicated. Not only are material performance and functional properties pertinent considerations, but there are also stringent safety and quality requirements that must be met for packaging materials approved food contact applications.

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Topics: Food Packaging, Foodservice Packaging

5 Tips for Choosing a Medical Packaging Extrusion Partner

Posted by Blake Kingeter on January 12, 2017

Over the past decade, Impact Plastics has directed technology investments and capital expenditures towards making improvements to our equipment and processes to better serve our customers the medical packaging and medical device industry. Our experience from working with leading OEM medical device companies as their sole approved outside supplier has provided us with the knowledge and expertise to handle even the most critical applications. 

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Topics: Medical Packaging

Deciding Between Calcium Carbonate and Talc Filled Polypropylene Sheet

Posted by Blake Kingeter on December 7, 2016

Working with polypropylene sheet for the first time often presents new challenges for thermoformers including shrinkage, low rigidity, and low stiffness. The addition talc or calcium carbonate mineral fillers can help remedy these problems while contributing added benefits compared to resin-only formulations.  But while talc and calcium carbonate both offer benefits, we often find our customers asking, “what’s the difference?” 

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Topics: polypropylene, talc filled polypropylene, polyproyplene sheet, calcium carbonate filled polypropylene